Options and accessories
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The Big-Bag Filling Station LFB is used for an automatic, dust-free, precisely and safe filling of big-bags and optionen bags in various sizes.
The construction guarantees solid and stable big-bags no matter whether you want to fill plastic granules or fine powders. Both standing and suspended loading are possible because the base is statically designed so that the entire weight can be carried without any problem. The support arm with optionen bags, stepless height adjustment allows adaptation to different container heights. Specially developed pneumatically actuated hooks for big-bag loops ensure easy hanging and automatic hanging of the big-bag.
The filling head to which the filling opening of the bundle is connected is equipped with a pneumatic seal. This ensures a largely dust-free connection. Due to the modular design, the filling station can be optimally configured for every task, even afterwards.
In the basic variant, a pallet is placed at the seating of the filling station and is moved forward with a hand-held trolley optionen bags filling. By lowering the support arm, the big-bag can be hooked up easily optionen bags working height. The loops are hooked into sturdy stainless steel hooks and held by a optionen bags.
In order to reach the rear optionen bags it is possibly to climb with one foot on the roller track. A step guarantees a safe position. The opening of the big-bag must be pulled over the filling mouth, which is coupled by a optionen bags expansion cuff and ensures a dust-free connection. To achieve this, the cuff is inflated by a pressure air system and a two-hand circuit. After the preparation of the big-bag, the filling process has to be started.
The optionen bags bagging performance depends on the skill of the operator, the product properties, the dosing device and the feeding system. Realistic is an output of six to twelve big-bags optionen bags hour. If all labor saving options are selected a big-bag can be filled optionen bags automatically. Manually the big-bag only has to be hooked and closed. The further sequence is automated. The filling station is already semi-automatic in the standard version. The support arm is motor-driven and can lift already filled big-bags.
Thus, both standing and hanging big-bags can be filled as what is required by the product. The operation is done via a few buttons in the simplest. Of course it is possible to further automate the system. For example, a PLC can be implemented with a connection to a control system.
Control Optionen bags The control system is completely based on Siemens standard components. The verifiable weighing electronics is integrated in the S Operation is done via a color touch panel.
We have also used some frequently used functions on hardware buttons to enable simple and fast operation and also to protect the touch panel. The system can be used as a stand-alone device or optionally optionen bags control an upstream feeding optionen bags.
Integration into a higher-level control system optionen bags Ethernet is no problem. Inflation optionen bags AV In order to optionen bags the filling of the big-bag, the bag can be inflated and shaped with an inflating device before filling. Thus, fold-free and fast filling of the big-bags is achieved. Inlet flap EK In the inlet area, the station can be equipped with an inlet flap in order to allow metered filling of the big-bags.
Dust flap SK In order to prevent product rickling after decoupling the bag, the filling station can be equipped with a dust flap.
Roller conveyor, single RE or complete RS In order to fully exploit the potential of the system, the use of one or more electrically driven roller conveyors is recommended. The optionen bags roller conveyor can be folded up for cleaning purposes. For transporting the filled big-bags, the filling optionen bags can be equipped with further accumulation roller conveyors.
With these the operator can close the big-bag while the next big-bag is being filled. In addition, the station can be equipped with a feed roller conveyor on which pallets optionen bags big-bags can be prepared so that they are directly available to the operator after the actual filling process. Vibrating table RT With the vibrating table, the product can be compressed in the big-bag by gentle shaking.
The bulk cone is leveled and the fluidization is reduced. The vibrating process can be triggered by one or several percentage values from the setpoint weight or manually by pushing the button. Wheighing not ready to calibrated VN ; ready to calibrated VE ; optionen bags VG With optionen bags weighing device an accurate filling of big-bags is possible.
The resolution of the scale depends optionen bags the requirements of the calibration regulations. The weighing unit can be supplied as not ready for calibration,ready for calibration or fully calibrated.
In the simplest version, only the optionen bags and fine commands of the scale are given as isolated output. All operating data can be reported to a control system via an Ethernet interface. Operation is done via a color touchpanel. The most important data are stored in a recipe management for the different optionen bags sizes and products. The filling process is operated by robust illuminated pushbuttons.
The control is the standard scope of delivery, the type of coupling is selectable. Label printer DE With a receipt printer, batches and weight data can be printed directly and could be attached to the big-bag. This is absolutely necessary e. Displacement measuring system WS In conjunction with the PLC control system the displacement measuring system enables the automatic start-up of taught-in positions of the motorized height adjustment.
The sequences can thus be further automated and accelerated since the operator is not bound during the travel time. Dosing device DO A precise dosing device is necessary for self-operating and calibrated filling.
This can be a screw or a suitable sluice. The optionen bags can be performed via an analog value from the weighing controller. Central aspiration connection ZA The filling can be equipped optionen bags connection to a central aspiration in order to suck up the displaced, dusty air. Special versions SX The standard version is suitable for big-bags of mm height with — mm loop length and optionen bags filling mouth of mm diameter.
If desired, the height can be varied within certain limits. Customized changes by arrangement. The Big-Bag Filling Station LFP is used for an automatic, dust-free, precisely optionen bags safe filling of big-bags and containers in various sizes. The optionen bags of the support arm can optionally be scanned. Thus, it is possible to start certain positions automatically.
This means that the desired height for the inflation or filling must be learned optionen bags once. The support arm is sealed with stable stainless steel visions. The lifting mechanism as well as the electrical control systems and other components of the filling station are integrated in the interior of the housing and can be reached at any time through four large maintenance doors.
If the filling station is equipped with options, these are also invisibly integrated so that optionen bags station has a well-designed optionen bags and minimal welts and dirt spots. The control system is completely based on Siemens optionen bags components.
Dust flap SK In order to prevent product trickling after decoupling the bag, the filling station can be equipped with a dust flap. More and more, our customers are asking optionen bags the requirement to fill big-bags in a special hygiene area so-called white zone and unload them for further transport on pallets lower specified hygiene area so-called black zone.
In the past, various installations have been implemented, in which optionen bags additional transport system optionen bags a building-proof lock have been installed. However, all known systems have a number of optionen bags defects. The individual components of these optionen bags come from different suppliers, in some optionen bags constructional measures are necessary or extensive interface problem occur. From this initial situation, the idea came to integrate the steps of filling, slipping and settling in a compact device optionen bags that a complete functional unit was created, which could be easily integrated into the production process.
The founded solution was so interesting that it was optionen bags applied for a patent. The filling unit is installed optionen bags the hygienic lining between the black and white zones. In the white zone the operator hangs in a big-bag that has to be filled and starts the filling process. As in the case of the existing filling systems, this also runs as far as possible in a highly controlled and automated way.
Hanged filling is preferred, but a compaction unit can also be installed if the product requires it. As soon as the optionen bags has reached the specified weight value, the operator can decouple and close the big-bag. The ejection is now started. The gates are closed and the two others are opened. The operator in the white area can now equip the second support arm with an empty optionen bags.
The big-bag, which has just been filled, is now fully automatically transported to the black side. Depending on the requirements, a lifting table now takes the big-bag onto a pallet or either on a roller conveyor for automatic removal — or the pallet can be picked up by a truck for transport to the warehouse.
The integrated weighing from the support arm monitors the settling process. The optionen bags are opened only when no load is measured. Due to the design with two trays with bag suspensions the optionen bags capacity can be increased. A simple design is also sufficient for smaller performances. The big-bag filling system is suitable for all free-flowing bulk solids to be filled under special hygienic conditions e.
Milk and whey powder, flour, food premixes. The Big-Bag filling station LFB is a simple and cost-effective system for the dust-free filling of big-bags. Big-bags with or without inliners can be optionen bags. However, since the station has to be mounted optionen bags the ceiling, it can only be used if optionen bags existing ceiling can accommodate the load of the big-bag.